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Chinese special steel maker thrives through industry up and downs

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China

China

Chinese special steel maker thrives through industry up and downs

2025-08-02 21:29 Last Updated At:08-03 13:21

A Chinese special steel maker in Jiangsu Province has been consistently profitable over the past three decades despite industry ups and downs.

China is the world's largest steel producing country with an annual production exceeding one trillion tons. It produces more than half of the world's total crude steel.

China's steel industry has been grappling with weak domestic demand and uncertainty in world trade for year. In 2024, industry profits as a whole suffered with an over 50 percent decline, but there are still a few enterprises that managed to weather the difficulty.

In the case with Jiangsu's CITIC Pacific Special Steel, business sustainability lies in continuous self-improvement.

Today the company leads the industry in green production. Stepping into its industrial park, one could hardly tell if the production was under way by looking at the chimneys. Only two or three chimneys are emitting vapor in the entire park.

The Pacific Special Steel has been significantly cutting carbon emissions since the 1990s. The company established a small zoo inside its industrial park, which has been a trend among Chinese steelmakers to show that the environment is excellent. However, it went further to host black swans in a lake filled with treated industrial wastewater, for the water must be very clean to keep these delicate geese healthy.

Special steel is widely used in fields such as automotive, high speed rail, aerospace machinery and shipbuilding that requires high quality steel. Producing special steel is so demanding in technology that only a few Chinese makers are competitive globally.

Pacific Special Steel's chief engineer Xu Xiaohong has devoted his entire life to raise product quality. When other steelmakers are pulling all stops to cut product costs, Xu realized their future lies in the added value of high-quality products. He began to lead the team on a journey to becoming the record breaker in the industry.

"Back in the 1990s, we started to go global. Exports were small. So I focused on product application and client demands. I feel grateful to our clients. They made us understand that it is not enough only to meet the standards of production," Xu said.

To facilitate China's green transformation, Xu's team managed to make the world's smallest steel wire, finer than human hair, for cutting monocrystalline silicon bars into thin slices and making them into Solar panels, and the world's largest steel round bloom, over 1.3 meters in diameter - a material essential for making wind turbines.

Offshore wind turbines are much bigger than those on land and the steel used to make them also has to be big. In 2007, the diameter of the largest round bloom was only 370 millimeters. Xu decided to make them bigger. Two years ago the world's largest continuously cast round bloom was born in Pacific Special Steel's factory with a diameter of 1,320 millimeters, and the quality of the steel ensures that the turbines operate for 20 years without requiring maintenance.

Xu doesn't think too much of the global trade environment. Instead, he believes in meeting clients' demands by raising product quality. Like the chief engineer, young people at Pacific Special Steel are also determined about the direction.

Smart production helped the company win the title of lighthouse factory in the World Economic Forum's global selection in 2023 - the first one in special steel industry worldwide.

Today in the company's blast furnace plants, most of a furnaceman's work, is done in front of screens, only a few need to stay in the plant.

"We have a cooling system for our workers inside the blast furnace plant. Though some of us still need to work in front of the furnaces, the operation is automatic. A remote control helps them finish most of the work. Also, we now have many robots. In the past, our workers had to carry respirators for blast furnace inspections. Now, robots are doing it for us," said Wang Yuxin, deputy director of the iron making plant.

In the past few decades amid the boom in the housing market, prices of ordinary steel, mainly construction steel, were once high. It was a good chance to make easy money, but Pacific Special Steel chose to focus on its own business.

"Strategic focus is one of our most important factors. There was a time when construction steel is lucrative, but we didn't change our focus. We stick to the manufacturing of special steel and we paid to learn. We spent nearly 10 million U.S. dollars to cooperate and learn from Voestalpine to increase the quality of our bearing steel. Later, our cooperation in exchanges with Japanese companies also brought the quality of our automotive steel to a new level," said Jiang Qiao, general manager of the company's sales department.

Chinese special steel maker thrives through industry up and downs

Chinese special steel maker thrives through industry up and downs

A clean energy program aiming to explore the abundant solar resources in an arid town in northwest China via smart technology has transformed the town into a vibrant green power hub.

Thanks to advanced smart grid systems, energy storage and initiating regional new energy training sessions introduced by the program, Minning Town in Yinchuan City of Ningxia Hui Autonomous Region has achieved a 24-hour supply of 100 percent green electricity since 2024, pioneering a new model for rural revitalization.

Designated as the first "Green Electricity Town" in the region, Minning Town boasts the largest and most fully equipped new energy training school in northwest China, where students are engaged in lessons around a disassembled wind-driven generator.

The Ningxia Lineng New Energy Vocational Skills Training School also offers trainees access to energy storage and power transformation equipment of different generations and technical characteristics.

Leveraging its abundant solar and wind power facilities, a training base has been established for the trainees in the town.

"Trainees can learn theories in the morning at school, and then go to stations nearby for some practices in the afternoon," said Xing Bowen, manager of the school.

With the annual sunshine duration reaching 3,000 hours, residents in the town have utilized local solar resources to increase their income.

In Yuanlong Village, the roofs of 1,922 households installed with photovoltaic panels have become a unique sight.

"Since our roof photovoltaic industry started grid-connected operation in 2016, residents in Yuanlong Village have leased their roofs out to enterprises. As a result, each household earns a rent of 480 yuan every year, and it also brings a collective income of nearly 1 million yuan to our village," said Ma Keyu, secretary of the Party branch in Yuanlong.

Besides roofs, many villages there have made full use of their idle land, while raising livestock animals under solar panels.

Wind turbines have been also put up on the desertified land around the town to synergize with solar panels to generate electricity.

To ensure a stable power supply at night or when wind stops, the town is equipped with 40 battery compartments that consist of around 200,000 battery cells. The facilities can reserve 180,000 kilowatt-hours of electricity and release 180,000 kilowatt-hours at one time, meeting the daily needs of 24,000 households.

A homegrown smart power dispatching system has been applied for the first time in the town.

"The system works as a smart brain for our power grid. It can predict when the wind is the heaviest and when the sunshine is the strongest, as well as power consumption of residents. It can ensure green power supply by automatically arranging the operations of wind and solar power facilities and reserve stations and dispatching power in real time," said Wang Erqing, deputy director of the Power Dispatching and Control Center of State Grid Yinchuan Power Supply Company.

Since 2024, the town has achieved an annual supply of 566 million kilowatt-hours of green electricity, saving 69,500 tons of coal, and reducing carbon dioxide emissions by 192,700 tons, with the utilization efficiency of new energy exceeding 95 percent.

Clean energy program turns arid town in northwest China into green power hub

Clean energy program turns arid town in northwest China into green power hub

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