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Spartan Emergency Response Breaks Ground on $20 Million Facility Expansion to Increase Production

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Spartan Emergency Response Breaks Ground on $20 Million Facility Expansion to Increase Production
News

News

Spartan Emergency Response Breaks Ground on $20 Million Facility Expansion to Increase Production

2025-08-14 07:05 Last Updated At:07:42

BRANDON, S.D.--(BUSINESS WIRE)--Aug 13, 2025--

Spartan Emergency Response, a brand of REV Group Inc. subsidiary Spartan Fire LLC and a leading manufacturer of fire apparatus, broke ground on a facility expansion today with South Dakota Governor Larry Rhoden offering his support. This comes after REV Group announced a $20 million investment in the facility during its second-quarter earnings call on June 4.

This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20250813983601/en/

The investment marks a major milestone in efforts to increase production capacity by 40% for its fully custom Spartan Emergency Response apparatus as well as its high-performance, semi-custom fire trucks that can be completed and delivered in under a year. The expansion will also increase the facility’s painting and fabrication process capabilities across the Brandon campus.

“We are delighted to host our groundbreaking ceremony today to announce our plans for expansion. This investment will double our manufacturing footprint and help us meet the rising demand from fire departments across the nation by allowing us to build more fire apparatus and deliver it faster,” said Mike Virnig, President, REV Specialty Vehicles Segment.

The expansion will also bring lasting economic benefits to the Brandon and Sioux Falls region:

“Thank you to Spartan Emergency Response for your heart of service and for your heart to provide a quality product to protect people and to serve people which in most cases is on their worst day,” said South Dakota Gov. Rhoden during the groundbreaking presentation, who also shared his service as a volunteer firefighter.

Other officials and guests who attended included:

For more information about Spartan Emergency Response, please visit spartaner.com.

About Spartan Emergency Response

Spartan Emergency Response, comprised of REV Group, Inc. (NYSE: REVG) subsidiaries Spartan Fire, LLC, Smeal SFA, LLC, Smeal LTC, LLC and Smeal Holding, LLC, is a North American leader in the emergency response market and offers brands including Spartan Authorized Parts, Spartan Factory Service Centers, Spartan Fire Chassis, Smeal, and Ladder Tower. Spartan Emergency Response vehicles are well known for safety, quality, durability, aftermarket product support, and first-to-market innovation. The company operates facilities in Michigan, Pennsylvania, South Dakota, and Nebraska.

About REV Group, Inc.

REV Group companies are leading designers and manufacturers of specialty vehicles and related aftermarket parts and services, which serve a diversified customer base, primarily in the United States, through two segments: Specialty Vehicles and Recreational Vehicles. The Specialty Vehicles Segment provides customized vehicle solutions for applications, including essential needs for public services (ambulances and fire apparatus) and commercial infrastructure (terminal trucks and industrial sweepers). REV Group’s Recreational Vehicles Segment manufactures a variety of RVs from Class B vans to Class A motorhomes. REV Group's portfolio is made up of well-established principal vehicle brands, including many of the most recognizable names within their industry. Several of REV Group's brands pioneered their specialty vehicle product categories and date back more than 50 years. REV Group trades on the NYSE under the symbol REVG. Investors-REVG

Spartan Emergency Response Groundbreaking Ceremony for $20 Million Expansion. L-R - REV Specialty Vehicles President Mike Virnig, South Dakota Governor Larry Rhoden, Spartan Emergency Response GM Chad Knigge, South Dakota Lieutenant Governor Tony Venhuizen

Spartan Emergency Response Groundbreaking Ceremony for $20 Million Expansion. L-R - REV Specialty Vehicles President Mike Virnig, South Dakota Governor Larry Rhoden, Spartan Emergency Response GM Chad Knigge, South Dakota Lieutenant Governor Tony Venhuizen

Spartan Emergency Response Groundbreaking Ceremony for $20 Million Expansion to increase production of fire apparatus by 40%. L-R: Benjamin Ready, Southeast Regional Director from the Office of United States Senator John Thune; South Dakota Lieutenant Governor Tony Venhuizen; Spartan Emergency Response GM Chad Knigge; South Dakota Governor Larry Rhoden; REV Specialty Vehicles Segment President Mike Virnig; REV Group CFO Amy Campbell; REV Group General Counsel Steve Zamansky; City of Brandon Mayor Harry Buck

Spartan Emergency Response Groundbreaking Ceremony for $20 Million Expansion to increase production of fire apparatus by 40%. L-R: Benjamin Ready, Southeast Regional Director from the Office of United States Senator John Thune; South Dakota Lieutenant Governor Tony Venhuizen; Spartan Emergency Response GM Chad Knigge; South Dakota Governor Larry Rhoden; REV Specialty Vehicles Segment President Mike Virnig; REV Group CFO Amy Campbell; REV Group General Counsel Steve Zamansky; City of Brandon Mayor Harry Buck

SANTA ANA, Calif. (AP) — A crack in a damaged chemical tank in Southern California has eliminated the risk of a catastrophic explosion but it's still not safe enough for the remaining 16,000 residents living closest to the aerospace plant to go home, officials said Tuesday.

Crews were spraying water to keep cooling the tank that overheated last week, prompting the evacuation of 50,000 people in the Orange County city of Garden Grove. Most returned home after a crack formed over the Memorial Day holiday weekend, relieving pressure inside.

The evacuation zone remained the same on Tuesday morning, said Orange County Fire Capt. Brian Yau.

Crews worked overnight to ensure two other nearby tanks were neutralized and would not be affected by the compromised tank, he said, adding that material from one of these two tanks was transferred to another that has a neutralizing agent.

“They are moving material over to ensure that all threats have been eliminated,” Yau said.

Those threats include the risk of a very small explosion and potential spill, officials said.

Exposure to methyl methacrylate — a highly flammable chemical used to make plastics — can cause serious respiratory problems, neurological problems and irritation to the skin, eyes and throat, according to the federal Environmental Protection Agency. The tank at the GKN Aerospace Transparency Systems plant contains 6,000 to 7,000 gallons (22,700 to 26,500 liters) of the chemical.

The interior cooled to 93 degrees F (33.9 degrees C), the county's fire division chief Craig Covey said Monday, down from 100 degrees (37.7 degrees C) a day earlier. The company said its technical specialists and the county fire authority have removed insulation from the tank to help cool it.

Health officials sought to reassure people who are returning to homes near the plant.

“There was no contamination. There were no fumes,” Orange County Health Director Regina Chinsio-Kwong said at Monday's news conference. “There was not a leak. So it should be, you should feel comfortable going home even if you’re across the street from that new zone line.”

The South Coast Air Quality Management District will monitor the air for several months and the EPA will be checking sewer and storm drains for spills, Orange County Supervisor Janet Nguyen said.

Garden Grove Unified School District said last week it was shutting a dozen schools through what was supposed to be the last day of the school year on Wednesday but later said only three would remain closed Tuesday. It was unclear if they would reopen before the school year ends this week.

At a parking lot at a large park in Fountain Valley, just southwest of Garden Grove, people sought refuge in an ad hoc shelter there or pitched tents outside. Other people gathered in the park to enjoy Memorial Day.

Kim Yen, a retiree who was still evacuated from her home two blocks from the plant, welcomed news that the worst was not expected.

“I am happy and many of us are happy,” she said Monday.

She said she's ready to go back but wants to be sure it’s safe first. She's also been worrying about the emergency workers, who she called “our heroes.”

As the tank heated up, the chemical converted from liquid to gas, ramping up the pressure and explosion risk, said Andrew Whelton, a Purdue University engineering professor who has studied environmental contamination. Some of the methyl methacrylate may already have hardened into a stable plastic similar to plexiglass, reducing the danger, he said.

The tank could eventually cool enough for crews to safely stabilize and drain the remaining material without triggering a spark or ignition, Whelton said.

However, he said there is still a risk of an explosion while the chemical remains hot and reactive. Temperatures need to fall closer to 60 to 70 degrees Fahrenheit (15.6 to 21.1 degrees C) before conditions are considered significantly safer, he said.

GKN Aerospace Transparency Systems makes cockpit windows, canopies and windshields for military and commercial aircraft. It employs about 16,000 people across 32 manufacturing sites in 12 countries, according to the company website.

“We apologize for the ongoing disruption this incident is causing and our priority remains its safe resolution, so that residents can return to their homes as quickly as possible,” the company said.

GKN Aerospace agreed in 2025 to pay state regulators more than $900,000 to settle violations involving recordkeeping, permitting issues and nitrogen oxide emissions, according to a report on the South Coast Air Quality Management District website.

——

This story has been corrected to attribute a quote to TJ McGovern, interim fire chief of the Orange County Fire Authority, not to division chief Craig Covey.

Willingham reported from Boston. Contributing were Associated Press journalists Jamie Stengle in Dallas; Ethan Swope in Garden Grove, California; and Christopher Weber in Los Angeles.

Two evacuees sit in their pickup truck at a gas station within the evacuation zone in Stanton, Calif., Monday, May 25, 2026. (AP Photo/Jae C. Hong)

Two evacuees sit in their pickup truck at a gas station within the evacuation zone in Stanton, Calif., Monday, May 25, 2026. (AP Photo/Jae C. Hong)

An aerial view shows a police checkpoint enforcing a road closure at the evacuation zone boundary in Anaheim, Calif., Monday, May 25, 2026. (AP Photo/Jae C. Hong)

An aerial view shows a police checkpoint enforcing a road closure at the evacuation zone boundary in Anaheim, Calif., Monday, May 25, 2026. (AP Photo/Jae C. Hong)

Jan De Jonge and fiancé Sher Stuckman set up a tent with their belonging and pet outside the Elks Lodge in Garden Grove, Calif., on Monday, May 25, 2026. (AP Photo/Ethan Swope)

Jan De Jonge and fiancé Sher Stuckman set up a tent with their belonging and pet outside the Elks Lodge in Garden Grove, Calif., on Monday, May 25, 2026. (AP Photo/Ethan Swope)

An evacuation map is displayed at the incident command post at the Los Alamitos Race Course in Cypress, Calif., on Sunday, May 24, 2026. (AP Photo/Ethan Swope)

An evacuation map is displayed at the incident command post at the Los Alamitos Race Course in Cypress, Calif., on Sunday, May 24, 2026. (AP Photo/Ethan Swope)

Water is sprayed on a damaged tank at GKN Aerospace in Garden Grove, Calif., on Sunday, May 24, 2026, after the tank containing a chemical used to make plastic parts overheated Thursday. (AP Photo/Ethan Swope)

Water is sprayed on a damaged tank at GKN Aerospace in Garden Grove, Calif., on Sunday, May 24, 2026, after the tank containing a chemical used to make plastic parts overheated Thursday. (AP Photo/Ethan Swope)

People walk outside Freedom Hall, an evacuation center in Fountain Valley, Calif., on Monday, May 25, 2026. (AP Photo/Ethan Swope)

People walk outside Freedom Hall, an evacuation center in Fountain Valley, Calif., on Monday, May 25, 2026. (AP Photo/Ethan Swope)

An American Red Cross volunteer walks outside Freedom Hall, an evacuation center in Fountain Valley, Calif.,on Monday, May 25, 2026. (AP Photo/Ethan Swope)

An American Red Cross volunteer walks outside Freedom Hall, an evacuation center in Fountain Valley, Calif.,on Monday, May 25, 2026. (AP Photo/Ethan Swope)

People tend to their pets outside Freedom Hall, an evacuation center in Fountain Valley, Calif., on Monday, May 25, 2026. (AP Photo/Ethan Swope)

People tend to their pets outside Freedom Hall, an evacuation center in Fountain Valley, Calif., on Monday, May 25, 2026. (AP Photo/Ethan Swope)

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